Distributed Control Systems Training

DURATION: 5 Days

METHODOLOGY: Hands on – Practical Based

OVERVIEW

Recent trends in globalization, mobile devices, remote operations, and system integration are blurring the lines between distributed control systems (DCS) and supervisory control and data acquisition (SCADA). To complicate matters, some vendors position their products either as DCS or SCADA depending upon the actual application. This course has been designed with these recent trends in mind while covering the most important components of a DCS in detail.

Emphasis is placed on DCS operation, networking, HMI, and Alarms. Topics of importance to Field Engineers and Operators such as Maintenance and Troubleshooting are covered. Finally, state of the art advanced process controllers and latest trends are covered too.

OBJECTIVES

1. To review
2. To cover DCS Organization and operation
3. To summarize the most important Networking, HMI, and Alarm features of DCSs
4. To highlight Maintenance and Troubleshooting procedures and issues
5. To review Advanced Process Controllers in DCSs
6. To cover Latest trends related to DCSs

LEARNING OUTCOMES

Participants will gain in-depth understanding of:

• A working knowledge of sensors, instrumentation, and process control as they relate to DCSs.
• A working knowledge of DCS Organization and operation
• Practical knowledge of Networking, HMI, and Alarm features of DCSs
• Practical awareness of the issues and procedures to perform DCS Maintenance and Troubleshooting
• Practical awareness Advanced Process Controllers in DCSs
• Practical overview of Latest trends related to DCSs

TARGET AUDIENCE

This course is intended for managers, engineers, and technicians requiring knowledge of sensors, instrumentation, control, and automation in a distributed control environment. A section on maintenance and troubleshooting methods is also included. Personnel in operations will also find this an invaluable course.

COURSE OUTLINE

Review of Process Control and Introduction to DCS

• Review of sensors, instrumentation, and process control systems
• Control Algorithms
  • Proportional (P)
  • Proportional and Integral (PI)
  • Proportional, Integral, and Derivative (PID)
• Distributed Control Systems: Introduction
• Overview, Features, Advantages, Where used
• Functions, Architecture, I/O, components,
• Hardware, software, system interfacing
• Programmable Logic Controller (PLC) – brief overview
• supervisory control and direct digital control
• Supervisory Control and Data Acquisition (SCADA) – brief overview
• DCS, PLC and SCADA compared

DCS Configuration and Networking

• Distributed Control Systems: Structure and Configuration
• DCS block diagrams, components, architecture, redundancy concepts
• DCS hardware configuration
• DCS Hardware & Software Internals
  • Process variables, software variables, tags
  • Human Machine Interface (HMI)
  • Alarms, Trends
  • Databases
• Basic DCS Controller Configuration
• Sequential Controllers for Batch Processing
• Controllers for Continuous Processes: Function Blocks
• Hierarchical Structure of control systems
• Data Communications and Networking
• Signal Transmission
• Physical Network Structures
• Logical Network Structures
• Communication Standards
• Fieldbus Operation: Foundation Fieldbus, Profibus
• Wide Area Network (WAN) communications: Modbus
• Control in the Field (CIF)
• DCS applications and case study

HMI, Alarms, and DCS Operation

• Human Machine Interfaces: Introduction, features, requirements
• Plant mimic and animation
• DCS Operator Stations
• Interface Categories
• Recorders, Loggers, Trend Displays, and Data Archiving
• HMI in the Control Room and in the Field: Mobile and remote devices
• Alarm Management
  • Key Requirements
  • Alarm System Functions
• Alarms philosophy, control & Management
• Development and Applications, Logs, trends and reports
• DCS Operation
• Operational view of DCS
• Role of operators
• Integration and Optimization of DCSs
• DCS Configuration
• DCS Integration

Maintenance and Troubleshooting

• Maintenance Considerations
• Maintenance Requirements: System and Components
• Procedure for Checking Control Loop Calibration
• Identify proper tools and test equipment for troubleshooting

Troubleshooting

• Proper troubleshooting methods
• Identify typical communication malfunctions and faults
• Identifying failures, malfunctions, and faults
• Diagnostics through DCS Modules, and Programs (code)
• Diagnostics through Internal internal Variables and Bits of DCS
• Diagnostics of Communication faults
• Advanced Process Controllers
  • Feed forward Control
  • Cascade Control
  • Statistical Process Control
• Basics of advanced process control and optimization
• Latest DCS Trends
  • Monitoring and control in the Field